HR 8 wheel Bogie Tender

Discussion in 'Kits, Kit bashes & Scratch builds' started by paul_l, May 22, 2023.

  1. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    I was going to start this thread as a HR Barney 0-6-0 thread, but - there is always a but, I thought I'd get a bit clever - dangerous on two counts, one thinking and two assuming it may be clever :facepalm:

    The initial batch of Barnies built by Dub & Co in 1900 were supplied with 8 wheel bogie tenders, the later batch supplied by NBL had the standard Drummond 6 wheel tenders. In addition several of the first batch had thier tenders swapped with Small Bens. So my thought was to create a model of a Barney, Small Ben, the 8 wheel tender and finally a 6 wheel tender, and I'd have several loco / tender combinations ...... simples :scratchchin:.

    As per normal, the model would be created in Fusion 360 - the free version, and 3D printed.

    The locomotives are based on the drawings in Peter Tatlows Highland Locomotives.
    The drawings are scanned then imported as a canvas into Fusion 360.

    Now where to start - this my first loco build in Fusion 360, the HR Passenger tank was created in 123D.

    I did have a few attempts at the boiler, but then thought I'd try the Tender

    The drawing for the Barney has the 8 wheel bogie tender - maybe should have done the 6 wheel tender first, but that's on the Small Ben page and I haven't scanned that one yet.
    A word of caution, these drawings have been drawn by hand and published at 4mm/ft (1:76), I have found that they may not be quite symmetrical.

    Keeping it simple I created the floor with a couple of cutouts where the bogie pivots will be, and the buffer beam and headstock

    upload_2023-5-22_16-27-32.png

    Next up the valances

    Create one, then mirror it and adjust into position

    upload_2023-5-22_16-29-30.png

    The steps have been left undersize to allow the valances to be adjusted for clearence if needed (they will be extruded to the final size).

    upload_2023-5-22_16-33-33.png

    Next the intrnal frames

    upload_2023-5-22_16-34-36.png

    And thats how it remained for a few weeks - the tender tank was a little daunting.

    All these flares etc

    upload_2023-5-22_16-38-21.png


    Using the plan view I created a sketch of the main part of the tank, then created a 1mm offset towards the inside (enter -1mm into the box)

    upload_2023-5-22_16-41-51.png

    upload_2023-5-22_16-44-51.png

    The full profile (select both inner and outer portions) was extruded to 1mm thick) then mirrored along the top edge to produce the full floor.

    upload_2023-5-22_16-48-30.png

    Aligned with the tender floor, then coppied and moved up to form the tender top.

    to be continued
     
    gormo and Rob Pulham like this.
  2. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    Now to create the sides.

    The inner section on the sketch was selected and extruded to 1mm

    upload_2023-5-22_16-52-56.png

    Now the top edge was extruded another 1mm (to bring it flush with the top edge of the outer line).
    This was then mirrored, then deleted from the lower layer to give the side profile.

    upload_2023-5-22_16-58-19.png

    Then extruded to form the sides - I'm sure someone is going to pop up and say there's a far quicker way than that - I've stumbled across it yet :whatever:

    Then created the wings on the front

    upload_2023-5-22_17-1-19.png

    And now the flared top

    From the drawing a created a sketch of the profile

    upload_2023-5-22_17-3-10.png


    Then used the sweep command to follow the top edge of the tank

    upload_2023-5-22_17-6-23.png

    Now this is where I have now stopped, as I need to play to find out how to produce the correct profile to curve the flare down to the wings.

    upload_2023-5-22_17-9-41.png

    to follow the drawing

    upload_2023-5-22_17-10-42.png

    The brain cells need coffeeeeeeeeeeee

    Paul
     
    gormo, Rob Pulham and Ben Alder like this.
  3. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    Looking at the drawings I wasn't getting how this will look, but as the saying goes a picture is worth a thousand words ........

    upload_2023-5-23_13-45-26.png

    Ah ..... thats how it looks, and note tool box, it's 90 degrees out from the drawing, looks like they moved them around as I have photos as per the drawing :facepalm:

    so time to play .... sorry strong coffe needed first.

    I made a copy of the tank body and the rim generated by the sweep command to play on.

    I had to make the body a solid and change the shape at the from to get a shape that would produce and acceptable result.

    upload_2023-5-23_14-42-19.png

    Then ran the sweep command

    upload_2023-5-23_14-43-10.png

    Closer

    upload_2023-5-23_14-45-24.png

    But needs a bit more tweaking and coffee

    Paul
     

    Attached Files:

    gormo and Rob Pulham like this.
  4. Mossy

    Mossy A classic grump Yorkshire man Full Member

    Messages:
    1,573
    Likes Received:
    2,397
    Joined:
    Sep 8, 2020
    Not trying to be clever but draw quarters and mirror them, then add any asymmetrical details later, or in my case add them to soon or just forget, either usually creates an explosion of best Yorkshire grit, it's much quicker and less stressful (sort of)! :thumbs:
     
    paul_l likes this.
  5. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    ended up up spliting into several parts giving a front section that was severely fiddled and the rear section that just worked as a sweep command.

    upload_2023-5-23_23-40-5.png

    getting there - I hope

    Paul
     
    gormo likes this.
  6. Mossy

    Mossy A classic grump Yorkshire man Full Member

    Messages:
    1,573
    Likes Received:
    2,397
    Joined:
    Sep 8, 2020
    Guess which silly b....r pressed enter to soon. This is a wagon I am working on at the moment, when the quarter model is finished its 2 simple mirrors to get a whole body.

    Screenshot 2023-05-23 181116.jpg
     
    Rob Pulham and paul_l like this.
  7. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    A little more progress below the floor, essentially buffers and vac brake assembly to go, however I think I will move above the footplate until the bogies are sorted and I have a couple of ideas for that :eek:, but you'll have to wait :avatar:.

    Vacuum reservoirs added, supports brackets and buffer bracing added.

    upload_2023-5-24_12-22-10.png

    upload_2023-5-24_12-23-8.png

    upload_2023-5-24_12-23-49.png

    Play stopped as the boss has other more important tasks for me to do :whatever:

    Paul
     
    Rob Pulham, gormo and StanB like this.
  8. StanB

    StanB Full Member

    Messages:
    133
    Likes Received:
    270
    Joined:
    Feb 28, 2023
    Need to follow this thread for sure. Im finding 3d quite daunting, but with many of the things in the stash missing important bits, learning how to design parts and use the printer is of paramount importance
     
  9. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    Hi Stan - Welcome to the dark side, most of us have started using Fusion 360 mainly the free version, there is no inference about the number of Yorkshiremen, Scots and sudo Scots in the choice of version :avatar:. The choice of software was mainly due the Gauge O Guild, during the Great Lockdown of 2020, they started a 3D Special Interest Group, and a series of beginners tutorials on using Fusion 360, the rest is history.

    Missing parts are a good place to start as you have a goal to aim at and should be a shortish excercise - and don't forget to post it up as we may all be able to chip in, we may even have the right answer, well we may .......:avatar:.

    Paul
     
    StanB likes this.
  10. StanB

    StanB Full Member

    Messages:
    133
    Likes Received:
    270
    Joined:
    Feb 28, 2023
    Thanks Paul, I've tried a number of software packages ( if its free I'll give it a go). Fusion 360 was pretty good, although I found the defaults very frustrating, Another package with similiar capabilities was Siemens Solid edge, so I've played with that too, at least some of the defaults are less unexpected . At present apart from printing floors for the ABS kits, I've only dabbled in making parts: I've a seven scale pug that is missing a few bits and successfully drew up and printed something that resembled the injectors. The main issue with printing at present is temperature, I struggle to get my workshop into double figures , and never to the 20+ the resin likes.. roll on spring
     
    Last edited: May 25, 2023
  11. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    A little more progress

    Started on the tender front and handrails - these will be brass wire.

    First up the fillets at the ends of the wing plates - if anyone knows the correct name dont hold back

    upload_2023-5-25_1-22-28.png

    As can be seen I have made up the basic shape in a sketch by using boxes and a line.

    These shapes were then extruded to 1mm thick. The fillet tool was used to form the curves, a neat feature is you can either type in the fillet radius, or grab hold of the arrow that appears and adjust the fillet radius until it matches the drawing.

    upload_2023-5-25_1-30-52.png

    Mirror the part and move into the correct location.

    Next up the handrails

    Starts with another sketch on the drawing

    upload_2023-5-25_1-35-3.png

    Easier to see without the canvas

    upload_2023-5-25_1-35-58.png

    A series of concentric circles
    0.6 dia hole for the brass wire
    0.9 dia for the top of the mount
    1.5 dia for the base of the mount

    These were then extruded and a fillet applied to produce the base

    upload_2023-5-25_1-42-2.png

    To produce the handrails - not needed for the 3D print but looks good to help visualise the model - another sketch was produced using the previous sketch for reference

    upload_2023-5-25_1-47-55.png

    Using the hole centres a rectangle was created to the side - approx 3mm.
    The outer corners rounded using the fillet tool and set at 0.5mm radius
    Next hide the original sketch, and delete right hand side giving ........

    upload_2023-5-25_1-52-59.png

    Finish the sketch, and apply the magic ...... well in the Create Menu select the pipe tool
    Click on the blue line above for the path, the pipe will look too fat as the default diameter setting is 2mm, changs to 0.6mm and hey presto

    upload_2023-5-25_1-56-19.png

    And that's us upto date

    upload_2023-5-25_1-16-15.png

    Paul
     

    Attached Files:

    Rob Pulham and StanB like this.
  12. Mossy

    Mossy A classic grump Yorkshire man Full Member

    Messages:
    1,573
    Likes Received:
    2,397
    Joined:
    Sep 8, 2020
    Paul.

    You've done something I can't so you need to spill the beans. How did you get the concave fillet, I've tried many time and failed. Convex fillets easy peasy, concave grrrr.
     
  13. paul_l

    paul_l Staff Member Administrator

    Messages:
    9,860
    Likes Received:
    5,917
    Joined:
    Dec 5, 2015
    Prepare to kick thy self

    you need two surfaces as normal, but this tim you are making the fillet on the inner join

    upload_2023-5-25_10-0-45.png

    upload_2023-5-25_10-1-20.png

    either enter the fillet radius, or drag the arrow

    upload_2023-5-25_10-2-42.png

    Simples :thumbs:

    Paul
     
    Rob Pulham likes this.
  14. Mossy

    Mossy A classic grump Yorkshire man Full Member

    Messages:
    1,573
    Likes Received:
    2,397
    Joined:
    Sep 8, 2020
    Cheers,

    I'm sure I have tried that but will give it another go, as usual b&&%$y simple!
    Just back from a late Christmas present - trip behind Flying Scotsman on the K&WVR, it looked like a 7mm loco on a 4mm layout, but still needed a banker to cope with the gradients. Sold out, 5 days, 5 runs pre day, I figure £67K just for bums on seats, ignore any other spend.

    ps. I hate you Mr Dundee, worked first time. :facepalm::hammer::avatar:
     
    Last edited: May 25, 2023
    Kerry Viney and Rob Pulham like this.

Share This Page