Out to the shed and Garden in O gauge

Discussion in 'Members Personal Layouts' started by Brian A, Jan 22, 2020.

  1. Brian A

    Brian A Full Member

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    Well time to admit I have definitely got ogaugeitis, and the inside self layout Anderson Barracks is coming along well and is great for running panniers and prairies. However the acquisition of an A3 and A4 has brought the idea of having somewhere to stretch their legs with a decent length train. On Anderson Barracks I can run the A4 with one Mk1. It just doesn't look right.

    So I have a second garage which is 11m x 7m which can give up some space down one side for a storage yard with quite a bit of rearranging. Then there is the back yard which has space for a garden railway along the back fence and down the side.

    IMG_2311.JPG
    Coming out of the garage we will be going across what MrsB refers to as the desert, where the car trailer parks. A 2m radius curve will bring it onto the back fence.

    IMG_2310.JPG
    The back fence line will run uphill past our paltry rear garden with a couple of passing loops. Another 2m radius curve will then bring us to the side of the house.

    IMG_2308.JPG
    Down the side will be a single track leading to a terminus, at this stage it will be a two platform and a couple of freight sidings. The whole run will be about 60m long.

    There isn't room for a return loop so a turntable will be incorporated at the end of the terminus.

    IMG_2312.JPG
    One of the bigger challenges is the gates to the desert. A 4m long sliding gate and a inwards swinging gate. The railway will need to be removable in these areas.

    I have been looking at what to construct the garden section out of and I have 5 2.4m 90x90 H4 beams which will make good posts. I need to get a feel for what the spacing of the posts needs to be. The posts in the removable section in front of the gates will probably have to be steel. The right hand gate posts are removable but wouldn't be stable for a railway. So so bespoke engineering maybe required.

    As for the railway deck, fibre cement boards or these new EKOdeck boards look good.

    Lots of planning and information required. This should keep me occupied for a couple of years.

    Cheers

    Brian
     
  2. Kimbo

    Kimbo Staff Member Moderator

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    Great looking project Brian, 60 m should be a lovely run for your new purchases. Will be watching this one with great interest. :thumbup: Kim
     
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  3. Kimbo

    Kimbo Staff Member Moderator

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  4. Graeme

    Graeme Full Member

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    Brian
    I am using 2350mm (call it 2.4M) spacing for my Large Scale (G) elevated layout because that is the distance between my fence posts.

    To mount the base board think about screwing gallows brackets to the colourbond posts (O gauge trains should not put much strain on the fence posts.) with timbers, something like 25 x 100mm x 2.4M H3 palings/garden edging on the top supporting fibre cement sheeting (villa board).
    A 2.4M span may be to long for the edging to be laid flat but if you use them on their edge in a ladder support configuration they should work OK.

    For in front of the gates think gate hinges on a couple of the H4 posts.

    This is my blog which has pictures of my layout that is under construction it may give some ideas of the ladder.
    https://ringbalin-light-railway.blogspot.com/p/blog-page.html
     
  5. ianvolvo46

    ianvolvo46 Staff Member Moderator

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    Hi Brian that looks an exciting challenge … good luck .. will watch with interest

    Ian vt
     
  6. bobcom52

    bobcom52 Full Member

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    I can't recommend use of steel structure and Villaboard top surface highly enough Brian. This will provide a long lasting stable structure. My mistakes were in using wood for part of my own layout. Ralph's layout is a good example to follow.
    You will find that there is something special with big trains running out in the sunlight.
    cheers
    Bob
     
  7. Brian A

    Brian A Full Member

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    Kim,

    Thanks for the link to Ralph's build. I was looking at the C section galvanised studs the other day in Bunnings. A lot of metal cutting. I use a ryobi drop saw for wood work. will see if I can get a metal cutting blade for it.

    So a couple of years down the track how has it gone. I am in a lakeside suburb so any rust? How is the expansion and contraction, any issues with the villaboard. How is the noise with the locos and stock running directly on the villaboard.

    What did you use for the posts, looks like 50x50mm gal posts.

    Enough questions for now.

    Thanks

    Brian
     
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  8. Brian A

    Brian A Full Member

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    Thanks Bob, Good to know the villaboard can last the distance.

    I was thinking of using wooden posts as I had them, but they can be used inside the garage.

    Cheers

    Brian
     
  9. Graeme

    Graeme Full Member

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    Brian,
    H4 posts are for use in the ground (H3 is not), I have 2 of them holding up my trestle supports, they are termite resistant and will last for years.
    So if you have them I would recommend using them as they are a. easy to cut and b. can be drilled and screwed with ease.
     
  10. Brian A

    Brian A Full Member

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    Thanks Graeme,

    Just went and checked they are H4.

    IMG_2334.JPG

    Will still investigate the use of Gal steel posts.

    Cheers

    Brian
     
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  11. Kimbo

    Kimbo Staff Member Moderator

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    Hi Brian, I would steer clear of any timber, regardless of what treatment it’s had for outdoor use. The c channel is superb, Ralph made sure to spray all cuts and drilled section with a galvanised spray and I have not seen any corrosion anywhere.
    Ralph used what he had to hand which was an assortment of different sized square galvanised tubing, plus he went to a local reclaim yard to salvage the rest. Every thing is joined with pop rivets, just the two gates for access are secured with tech screws. The one gate has required a little fettling, just a case of a washer to lift it slightly. We always knew there might be an issue with them and I would recommend if you can to avoid lift outs, gates etc but obviously access has to be of the utmost importance. Which is why a height of 1.2m makes life a little easier for ducking under for the “ fitter operators.”

    no expansion issues with the c channel, and as said before no issues with the track work, but you need to leave expansion gaps. Interestingly the only issue has been a Peco point in the garage where the track expanded slight causing a short on the frog.

    noise....put bigger sound speakers in :avatar:
    If you have a look / listen to the Royal Scot video I posted, there’s no sound installed just a DCC decoder, I actually think it sounds better than listening to a high speed chuff. You can hear the coach wheels click clack over the expansion gaps. I think because it’s outdoors you don’t have the speaker box effect as you do in doors. Remember the track is glued directly to the villa board but to my ears it just sounds right with a real presence.

    Kim
     
    Last edited: Feb 3, 2020
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  12. bobcom52

    bobcom52 Full Member

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    My mate who was in charge of the structure used a rattle can of '2 in 1 Silvagal' where needed. No issues in 8 years.
    Noise... not an issue.
    My sound decoders volumes are all turned down low, I use the sugar cube speakers and I find the locos to loud at full volume even running outdoors.
    cheers
    Bob
     
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  13. Graeme

    Graeme Full Member

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    Thanks for all the ideas for when I expand my layout into the middle of the yard, I will be using C channel purlins as posts and supports for my villaboard table that will have the "town area" built on it.
    The biggest issue I have seen with gal posts in landscape situations is a collar of rust where the posts and concrete meet, mostly on fence posts in a high rainfall area so a coating of protective paint is highly recommended for the underground parts, that is what I plan.

    I am thinking I might use black epoxy paint to seal the steel as that is what is used at the 12" to the foot railway I volunteer at to protect all the steel including the loco chassis.
    Horrible stuff to use its like bitumen and brushes are just discarded when finished with but it does protect steel.

    Like Ralph I will use whatever is at hand or what I can get my grotty paws on.

    When I lay the villaboard and join the steel I plan to use a "wet" build i.e. paint slapped onto the timber/steel then the villa board laid or steel joined on the wet paint.
    Reasoning is that is how the Navy builds their helicopters and if anybody knows hostile and corrosive environments its them.

    Kimbo what was used to glue the track to the villaboard was it exterior Aquadhere?
     
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  14. Brian A

    Brian A Full Member

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    Graeme, Kimbo, Others,

    The baseboards will be the steel stud with villaboard on top.

    You have got me thinking, I have a few options for the posts in the garden section:

    1. Plant them as normal, I like the idea of the black epoxy at the concrete/air interface.

    2. Use the retaining wall to bolt the posts to the inside of the wall using brackets.

    3. Use the retaining wall and Alloy fence posts that have the flange and 4 bolt holes and bolt to the top of the retaining wall. See photos in first post to see the retaining walls.

    Fencepost.jpeg

    4. Hang the railway off the Colourbond fence as like a shelf. It is only single or dual track so only 150- 250mm wide. Angle brackets bolted direct to the colourbond posts. Or add posts to the side of the colurbond.

    Thoughts?

    Cheers

    Brian
     
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  15. Kimbo

    Kimbo Staff Member Moderator

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    Brian, I like all of the above ideas, and possibly you will use a combination of them all.
    1) straight forward method, should last for years. Ralph’s posts where painted green to blend in with the garden. He also painted all c channel that could be viewed from the side.
    2)Drilling the inside of the retaining wall :scratchchin: is there enough room for the drill or do you have access to an angled drill head?

    3) like this one the best.
    4)My only issue with this idea is total weight / movement. The villa board is very dense and surprisingly heavy for a given size, add to that a 3kg 9F or a chunky Heljan diesel and there might be a bit of sag / movement.
    :scratchchin::scratchchin: Neighbours dog / kids jumping up the fence for a nose just as the 11.45 passes ???? Strong wind ?? Things to possibly consider.
    My fence looks very strong, it doesn’t exactly sway in the wind but there is movement.
    Adding a post to the side of the colour bond I think might be a better alternative.

    Ralph’s layout is at “bar” level Height and as operators of it, we do tend to lean on it arms folded (especially when he forgotten it’s his turn with the tea pot) As a test when first built I did swing on a section with a 50x50 post concreted in and it was very stable.
    There is a metal frame work in the shade house sections, and we did add a support bracket to it, more to help support the 7.5m length of c channel, which did with ease, but we still added posts concreted in.



    Kim
     
    Last edited: Feb 5, 2020
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  16. Brian A

    Brian A Full Member

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    Kim, I will definitely be using a combination, as I have to do concreted posts in the desert area.

    Yes so do I, the Aluminium posts can be easily trimmed to length. I will use them all along the retaining wall. The curve in the corner may need something else, time to get the tape measure out and see exactly where a 2m radius will go. The only concern I have is that the capstones may come adrift or split when being drilled.

    Yes this was my concern for this method as well. The fence is pretty solid but we have already had a truck sideswipe the fence in the rear lane.

    What spacing did you use between the posts on Ralphs layout. Looks a reasonable distance in the photos.

    IMG_2312A.jpeg

    I think I have a plan for crossing the gates. The Pink post will be concreted in. The Green posts bolted to the retaining wall. The blue post will be removable, probably a concrete footing and studs so I can unbolt the post when needed to be removed (not that often).

    3 gates:
    Yellow, opens inwards to allow access to the swing gate.
    Red, longer to swing around and sit over top of left retaining wall when open. This will be a long gate and so maybe a wheel on end to support the weight.
    White, shorter gate to swing past the trailer. (currently I only have the trailer in the desert but on occasion it shares the space with a car.

    Need to do some testing to determine if this is viable.

    Cheers

    Brian
     
    Last edited: Feb 6, 2020
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  17. Kimbo

    Kimbo Staff Member Moderator

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    Hi Brian.

    a bit of extra work for you, but would it be best to remove the capstones in the area of the bracket / plate and fix into the stone block with your chosen method of fixing, then use an angle grinder to split the capstone with a cut out for the post???

    spacings ......approx 2 meters, but it was more a case of where we could get them in with the least amount of work. Trust me when I say that if you use the methods we used the first side section of c channel attached to a couple of posts will seem very un stable, but when the second side goes in with the cross bar sections, the amount of strength there is in the ladder frame design is amazing. We started off using 2-3 m lengths but after the first curve we found it a lot easier to use the full 7.5 meter lengths. By using the “T” bar at the top of the post, one person can hold the section in place while the other drills and pop rivets the section into place.

    crossing gate plan looks good, if it helps we used the adjustable gate from Bunnings to form the two access points for Ralph.
    https://www.bunnings.com.au/pfeiffer-1000mm-x-600-1000mm-adjusta-gate_p0120019
    These work very well, there is a drop as you open the gate but Ralph uses gate sliding latches to bring the gates back up to the correct height for track alignment. As with all lift out / opening sections on layouts in doors or outdoors this will be the weakest area of the planned layout, so far Ralph has only had a minor gate adjustment to remedy a track alignment issue.
    Kim
     
  18. Brian A

    Brian A Full Member

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    Kim, Thanks for the advice, I was in Bunnings yesterday and looking at the C channel studs. I couldn't find the noggins. Yes I tested the C channel for rigidity and they are rigid in one direction, I can see how when built into a ladder they would be very strong. They only sold them in up to 2.7m lengths, were did you get the 7.5m lengths from?

    I will use 2m spacing for planning purposes.

    Also looked for a metal cutting blade for my compound mitre saw and it was twice as much as just buying a cheap metal cutting drop saw. Will have to use a angle grinder or nibbler to cut the other half of the V on outside curves.

    I also looked at gates when at Bunnings, although the gate plan above looks pretty I don't think it will work. Too many moving parts to try and align or keep aligned, and the inward swinging gates will foul on the trailer.

    So I spent some time looking to see if I could avoid going across the big sliding gate. I have come up with a plan that goes around the back of the trailer, see below. The track at the back will be above the height of the trailer. That will require just one gate to access the smaller gate in the fence. That would be more complex but doable. The back of the garage is at the top of the diagram, the large grey box represents the trailer.

    The plan will need some crossovers between the tracks and will go to single track past the plants along the back fence.

    There is a 320mm height difference between where the tracks enter the garage and the mainline above. The later plan is to add a second level in the garage which will be 500mm above the lower level. These tracks should pass over the mainline with enough clearance and run downhill to join the mainline in the loop.

    The curve of the loop near the trailer I will make foldable with temporary legs to give more room when backing the trailer.

    Desert V1.jpeg

    This plan uses 2m radius inside curves and 2.1m radius outside curves. The plan also includes a reversing track, so I can send trains from the storage yard back to storage facing the other way.

    Cheers

    Brian
     
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  19. RALPH

    RALPH Full Member

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    Hi Brian, My stud plate and noggin bought from ( STRATCO )
    Most of my vertical posts are Galvanised few others Aluminium all bottom 18" sprayed with cold galv and all and every cut.
    the glue for track to villaboard Selleys EXTERNAL AQUADHERE.(Bunnings)
    The Adhesive I used for fastening the villaboard to stud and noggin ladder effect was Gyprock CRS Acrylic stud Adhesive,( Bunnings )

    Hope this was of some use

    :cheers:Ralph
     
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  20. Brian A

    Brian A Full Member

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    Ralph,

    Thank you very much for that info, it is very useful.

    Cheers

    Brian
     

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