Great Chesterford Junction Part Two

Discussion in 'Members Personal Layouts' started by gormo, Dec 5, 2015.

  1. gormo

    gormo Staff Member Administrator

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    G`day Folks,
    I have had a little Lima Prairie for a couple of years now.
    It came from Ebay and was in first class condition. I have given it a couple of services and it runs very nicely, however I still need to work on it`s smooth start.
    I don`t know whether I can remedy it`s starting characteristics, but it`s worth a go at some stage. At the moment, when power is applied, it just goes....no thinking about it......it just goes.
    Anyway, it came with huge D shaped couplings as per below, and I decided yesterday to remove them and fit something less offensive.


    DSC08052.JPG



    DSC08053.JPG

    I removed the offending D`s, which was a fairly simple exercise, and replaced them with a short U shaped wire which is push fitted into the bogie ends.
    The U has to be angled downward to line up with the center of a tension lock, but I think it looks far better. The loco is meant to be dual purpose, so I have also fitted magnets to the buffer beams for my 3 link coupling system.
    Speaking of magnets, they are also fitted under the loco for my TLS ( Train Location System )


    IMG20211124190950.jpg



    IMG20211124191010.jpg



    IMG20211124191114.jpg


    The next job will be to paint the wheels and linkages and add a crew.


    IMG20211124191227.jpg

    Anyway....all in good time.....but it just goes to show what a visual impact those old large tension lock couplings had on what is essentially a very nice model.

    :tophat:Gormo
     
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  2. Vinylelpea

    Vinylelpea Full Member

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    Nice looking loco. Looks the business. Great rivet detail. :thumbup::giggle:
     
  3. jakesdad13

    jakesdad13 Staff Member Moderator

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    What motor does it have? If it is the standard Lima pancake, it may be possible to change it to one from a dvd player, as can be done with the Hornby Ringfield motor.

    Cheers, Pete.
     
  4. Mark4mm

    Mark4mm Guest

    Lovely loco Gormo. :thumbs:
     
  5. gormo

    gormo Staff Member Administrator

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    Yes Phil,
    Makes `em easier to count.......:avatar:
    :tophat:Gormo
     
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  6. gormo

    gormo Staff Member Administrator

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    G`day Pete,
    Yes it`s the standard motor and I have DVD motors waiting in the background for such a project, however, if I can free up the Lima motor and achieve a smoother start I will be happy with that.......we`ll see.?
    :tophat:Gormo
     
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  7. gormo

    gormo Staff Member Administrator

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    Thanks Mark,
    Yes I think it is fundamentally a good model.
    It has wheels with the larger flanges etc. but that`s how it was a long time ago when it was made.
    New models have better detail these days, but they are not as robust as these older models.
    :tophat:Gormo
     
  8. Chris M

    Chris M If 2 wrongs don't make it right ... try 3 Full Member

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    Hey Gormo,

    Could be a dirty commutator, worn brushes ... otherwise ... maybe a new motor ??? :scratchchin:

    Chris
     
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  9. gormo

    gormo Staff Member Administrator

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    Yes Chris,
    It could be any or all of the above..........won`t know until I strip it down.
    A CD / DVD motor would bring it into the 21st century, however that`s the last resort at this stage.
    These Lima motors should be able to creep along at low revs, and this one can crawl along once it starts and gets moving, so I suspect there is some minimal resistance somewhere in the gears as well.........as the Doctor said " We won`t know until we open him up "........:(
    :tophat:Gormo
     
  10. paul_l

    paul_l Staff Member Administrator

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    Hi Gormo

    Ultrascale provide drop in wheel set replacements for Lima Diesel locomotives not cheap but good quality, but unfortunately not for the 45xx. The do do tyre replacements which may be of use in the future if you wish modify to smaller flange.

    I have used them in the past to convert a Lima Cl 20 to P4, and they worked perfectly

    Paul
     
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  11. Vinylelpea

    Vinylelpea Full Member

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    Found the Lima pancake motors work very well. I also have ringfield motors, which run ok, with the right maintenance. So far only one ringfield motor has defeated me, and not because of the motor, but of gear failure.
     
  12. Dr Tony

    Dr Tony Full Member

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    I have one of those locos too, and i agree, it's really nice. Mine runs really well, (for a Lima) as do most of mine. I only have one that's a bit rough, it is a Class 08/09 and it displays similar running characteristics to yours. I have fully serviced it, like all my others but haven't caught the problem yet. It may be fixed by swapping the various motor components out with replacement ones, like magnet and commutator. The gears may also have raised spots on them. Quality control in that factory might have been on par with my neighbour's old Fiat with the out of round piston...
    I am wary of the CD motor path for those locos. I picked up a Lima second hand with that conversion. It did not run very well at all. Turned out that the pinion gear on the motor shaft had cracked, additionally the mount supplied for that one (no idea where from) had no real means of centring the motor exactly between the two idler gears. A very unsatisfactory arrangement. As a result, i put back in a spare commutator and other Lima motor gear and got it working quite nicely.
    Remember that sometimes those Lima pancake motors just need to warm up a bit with a few laps before doing anything too precise.
    Maybe I'll swap the couplers out on mine one day, one day...

    Cheers
    Tony
     
  13. gormo

    gormo Staff Member Administrator

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    Thanks Paul,
    Noted and logged for future reference.
    :tophat:Gormo
     
  14. gormo

    gormo Staff Member Administrator

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    Yes Phil,
    I like the Lima products......very reliable.....it`s a pity they got taken over / bought out.
    :tophat:Gormo
     
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  15. gormo

    gormo Staff Member Administrator

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    G`day Tony,
    Some folks will force a pinion onto a shaft and it will work for a while until the nylon decides it`s under too much stress and it fractures.
    If pinions don`t fit the shaft from being too tight.....it`s better to gently drill them out and have a snug fit rather than a forced fit.
    I think the motor will have to be dead before I go down the conversion route, but if I do convert the motor, it will be a calculated and measured approach......do it right...do it once.
    :tophat:Gormo
     
  16. gormo

    gormo Staff Member Administrator

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    Well folks,
    I opened up the motor this afternoon on the Lima Prairie.
    It was a bit nasty in there, but before I cleaned the commutator, I cleaned the gears and ran a needle file through the teeth just to tidy things up a bit.
    No great problem or issue stood out with the gears, and when they were refitted they were meshing nicely and smoothly.
    There appear to be no issues in the drive train.


    DSC01569.JPG


    The commutator on the other hand needed a good clean. It`s actually surprising that it ran so well before I opened it.


    DSC01568.JPG



    DSC01570.JPG

    The first thing to do was take a cotton bud and clean off the junk and gunk.
    That was followed by a cotton bud dipped in Methylated Spirits and that removed a lot more gunk.
    Then a cotton bud dipped in car polish ( a mild cutting compound ) which lifted even more black stuff.
    A clean cotton bud then was used to remove any deposits left behind from the polish.
    Then a second clean with the Methylated Spirits to absolutely remove anything that the other processes may have dislodged


    DSC01571.JPG


    The cleaning was successful and has even removed the carbon deposits from the gaps between the copper sections.


    DSC01572.JPG

    The motor brushes were also cleaned and the whole lot put back together


    DSC01573.JPG

    Unfortunately, this process did not remedy the slow start issue I was trying to sort out, however the loco still runs very well, so for the moment I will leave it.
    Below is a video of it slow running forwards and backwards.



    :tophat:Gormo
     
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  17. Vinylelpea

    Vinylelpea Full Member

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    I understand that in time the magnet weakens over time. Just a thought.
     
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  18. gormo

    gormo Staff Member Administrator

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    :thumbs:
    :tophat:Gormo
     
  19. Andrew Laing

    Andrew Laing Full Member

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    I bought the Lima set with that loco and 2 Choc/cream coaches from Beaties in 1994.
    Cracking detail on the loco back then compared to the Hornby offerings at the time.
    Hope you solve the slow running issues.
     
  20. gormo

    gormo Staff Member Administrator

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    Thanks Andy,
    Yes it is a fine little model.
    It`s running really well at the moment.....nice and slow with little effort....so I`ll leave it for a while.
    The initial start is still immediate rather than gradual, so not the best for shunting, so maybe it will be assigned to coach stock or through goods .?
    Some good running may indeed go some way to partially remedy the problem.
    Meantime....many things to get on with.
    :tophat:Gormo
     
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