NSR 4 wheel coach.

Discussion in '3D Modeling Projects' started by Andy_Sollis, Dec 16, 2023.

  1. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    After a rescale of all the parts (all in one go, not separate as that moves their position in relation to one another) and reporting as a 3rd model in to Fusion, we now have a 7mm model of the coach.. infact there is now more than one.. and the joy of the system is when I update with the next new parts it will just plonk them in the right spots..

    anyway.. the Christmas train now leaving Leek station…

    Happy Christmas

    1 leek station, file build v57.jpeg

    1 leek station, file build v58.jpeg

    (Ps only done night shots as it hides the missing details! :whatever:)
     
  2. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Having a little spare time Friday morning (ie no kids and wife in bed off night shift) I decided to progress this model a little more..

    I have to say, I’m looking forward to actually printing it sometime in the near future as I’m almost there.. (even Mark who designed the original parts is liking the progress and updates. )

    IMG_6107.jpeg

    First up I drew up and added the door handles and grab handles. On further inspection of the real coaches, they were not quite what I had first pictured and turned out much simpler than expected. And that finishes the sides off, it was now time to turn my attention to the part Mark sadly missed, mainly as he didn’t have the info at the time, the roof “Chimneys” for the oil lamp lighting.

    IMG_6081.jpeg Having followed the restoration of the real coach, I found some of Marks photos on Facebook that he had taken of the “chimneys” here is one being painted white.

    IMG_6082.jpeg
    a complete but unpainted unit prior to fitting to the coaches.
    IMG_6079.jpeg
    as they look on the coaches..

    my next challenge now was to make something resembling the item, the cylinder was fairly easy but I decided to go .5mm wider than the original top hat Mark had made (I couldn’t delete these from the original roof without causing issues) simply so I could have the air holes in the sides.

    IMG_6036.jpeg

    I noted also the overlap on one side where the rivet detail was and to achieve this I took half the cylinder and copied it and made it just a tad wider. Now, the observant persons here may realise that would give another step on the back side and to get around that I merged the two halves and then chamfered over the join making it almost smooth again.

    The lid is hinged at the back and has a simple spring clip at the front. The original has a cut away in the loop, but for strength etc when it comes to print, I decided to leave it solid.
    IMG_6102.jpeg
    and here we have the first draft

    IMG_6101.jpeg
    and with some “cheat” shading to highlight the vent holes.

    That leaves it nearly finished.
    nsr coach file build v17b.png

    I think that I may need to add the vac emergency kit on the end of the coach, although I need to clarify if this is a modern day requirement as it wasn’t present when they were in service. In fact, I’m not sure if the coaches were vac braked when built or just loose fitted like freight stock. Which also begs the question of what the tank was for on the chassis as Vac braking has no use for a res tank. Nor does the lighting..

    One for another day to figure out.
     
    Last edited: Dec 30, 2023
    Rob Pulham likes this.
  3. paul_l

    paul_l Staff Member Administrator

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    Very nice Andy

    Could the tank have been used for gas for heating or lighting - I know you said they were oil lamps, but maybe duel fueled.

    Paul
     
  4. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    No idea..

    I think I may have to throw the Q back to Mark.
    After all the repair work, I may leave it out.
    Also have some brake rigging to try and fathom as to how the main rod from the vac cylinder connected to the brake hangers as the wheels.
    img_5893.jpeg
    this may help..
     
  5. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Just to go back a little in this post and have a look at where it all started..
    The Knotty coach trust started a good few years ago and are based at the Foxfield Railway in Staffordshire, with 2 rescued wooden coach bodies. You can read more about it all at www.knottycoachtrust.org.uk where there are photos and details of each coach. They have 3 NSR coaches of their own and a first class four wheeler from the Churnet Valley which is still under restoration on long term loan. One of the 3 they have is a Brake 3rd coach, which when rescued out the undergrowth could never be identified and they opted to choose no23. It now has disabled access and LED lighting.

    Our model is base on coach 127, built in 1876 and once disposed of by the railways, found a further life on a platform of the nearby Leek and Manifold valley light railway. After that line closed in 1934, it moved to a farm in nearby Ecton. It entered preservation in 1980 minus a door and its floor having totally rotted away.
    IMG_6084.jpeg

    A far cry from how it would have looked when in service.
    IMG_6080.jpeg

    Moving on now to the model my last task was to complete the roof fixings and add 3 links. I’ve also used Paul’s wheels in the later photos. (Cheers Paul!)
    I had to draw up wooden cap, apparently they are inserted inside the “chimneys” when the oil lights were not in place in the evening. These were located on little poles (which I didn’t model) and the chain is long enough to reach the stored or in situe positions. I’ve modelled mine in the stored position which suggests the oil lamps are in as per as the real set are displayed. They have a simple handle to the top and the chain is linked to this. I won’t be trying to print the chain but may replace with a suitable metal item.
    chimney cap 3.png
    chimney cap 4.png
    chimney cap 5.png
    and that is about it…

    I’ll leave you with some latest pictures taken today.
    nsr coach file build v17c.png
    the STL file parts all showing in different colours.
    3B1CEA48-B182-45AD-92EF-F6D2C97C6279.jpeg
    and the fully painted coach. Sadly, being made from STL files in fusion, it won’t allow me to paint different sufaces like other items can be. So the window drop light should be a bare wood brown and the chassis rail should be the same as the buffer beams, and there are a few bits of trim that should have a nice painted edge to them, but alas another time…
    It’s also denied me the option to fit labels to the doors and the NSR crest in the centre of the coach.
    1 leek station, file build v59.png

    Finally an NSR train in an NSR station.
    Happy new year!
     
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  6. paul_l

    paul_l Staff Member Administrator

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    I usually don't get round to colouring them in within Fusion, normally relying on my airbrush to do it layer :avatar:

    The models look very good.

    Paul
     
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  7. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Y
    You should try it!
    Btw, reply ref then air tank, early Vacuum brakes apparently needed a res tank, so that’s what it’s for. Later they were replaced by AVB automatic valve brake where the vacuum acted in equilibrium on either side of the piston in a single cylinder to keep the brakes off.

    which is news to me..!
     
  8. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    A quick bit more research revealed I had placed the vac pipes to much towards the outside when they should be more central (as a guard, I really should have spotted this error! But there you go) so this was amended when adding a missing bracket and the lamp brackets.
    nsr coach file build v24.png
    what is not apparent, but had to be done was that the vac pipe mountings had to be padded out as part of it overlapped one of the upright beadings. These have now been added to the body and chassis files as mounting points for the pipes once printed.
    Some may notice a difference with buffers. Mark designed them as they would have been, not as they are now, which has cast LNWR buffer stocks.

    what I may also do is now create the open outer sections which a 2 chimney roof fitted with only a central bulkhead.
     
  9. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    And there we have it. Coach 61
    nsr coach file build v29 2 compartments.png

    This only had a central bulkhead and two open compartments. So only has 2 lights not 4.
     
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  10. paul_l

    paul_l Staff Member Administrator

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    Again they are impressive Andy.

    Paul
     
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  11. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Thank you Paul.
    Need to save some pennies now for some more resin ipa. Then I can have a go at printing. Your wheels nicely finish it off. I think they are the 3’9” ones.. 9 spoke?
    Where would I get a set like that? Slaters?
    Andy
     
  12. paul_l

    paul_l Staff Member Administrator

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    Yep Slaters
    Several to choose from

    7123 3'7" 8 spoke open (coach)

    7124 3'7" MR Mansell (coach)

    7124G 3'7" GWR Mansell (coach)

    7127 3'7" 8 spoke plain (coach)

    7127GN 3'7" 9 spoke plain (coach) (GNSR + HR)

    7131 3'7" 10 spoke plain (coach)

    And you thought it would be simple :avatar:

    Paul
     
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  13. Keith M

    Keith M Staff Member Moderator

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    Andy, you don't need to mail order Slaters stuff, just go to the factory in Darley Dale and they will serve you at the door. I've been several times, easy to find just off the A6 and not too far from you, take a left at the "Carriage Museum" sign (from the Matlock direction), modern factory unit then a few hundred yards on your right.
    Keith.
     
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  14. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Ha. As Alex and my dad work at Peak rail, they probably drive past most weekends on one form of transport or another!

    I will wait till printed first.

    @paul_l I take it the wheel set you sent that is fitted to the model is as close as, only there was no centre shaft or pin points. I’m guessing that I will need some brass bearings when printed?

    I also think I have some bits missing on the brake rigging?
    IMG_6190.png I’m not taking the Micky when I say.. @Mossy what am I missing? :whatever:
     
  15. paul_l

    paul_l Staff Member Administrator

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    I used them for the 3D models only - To print them I had to split them in halve, then need to extrude the flange, then machine it down to the correct size.
    The 3D printed wheels I did before had a 2mm dia hole through the center, which then had a piece of 2mm dia stainless rod inserted, a jig printed for the back to back. Brass tube with a 2.1mm ID was used as a bearing.

    Twas easier to buy the wheels :(

    I may get tempted again in the future for demonstration models.

    Paul
     
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  16. Mossy

    Mossy A classic grump Yorkshire man Full Member

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    I also think I have some bits missing on the brake rigging?
    View attachment 42675 I’m not taking the Micky when I say.. @Mossy what am I missing? :whatever:[/QUOTE]

    Andy does it have clasp brakes or just singles on each wheel? Assuming clasp brakes then for each axle, 2 yokes 1 long, 1 short, a linkage section to join them together and extended to link up with the last bit a rod to link everything to the central mech.

    Mossy
     
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  17. Mossy

    Mossy A classic grump Yorkshire man Full Member

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    Andy - piccie better that a thousand words, in rough:

    for andy.jpg

    Mossy
     
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  18. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Nah, won’t be printing them, only for the virtual model. I’ll buy proper ones.
     
  19. Andy_Sollis

    Andy_Sollis Staff Member Moderator

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    Yup, that’s what I need to draw / am missing…

    Along with a bracket hanging off the chassis.
    What’s not clear is if it’s a Y shape off each hanger to this section you show..??
    If only I lived closer to the real thing I’d go and climb under it and look! :facepalm:
     
  20. Mossy

    Mossy A classic grump Yorkshire man Full Member

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    for Andy 1.jpg Mine look like this, nothing prototypical just insurance as the legs are very thin. If you want I can send you the stl's.
     
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