Great Chesterford Junction Part Two

Discussion in 'Members Personal Layouts' started by gormo, Dec 5, 2015.

  1. SMR CHRIS

    SMR CHRIS Staff Member Moderator

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    Looks tops Gormo
    Like the video too:thumbs::thumbs::thumbs:
     
  2. gormo

    gormo Staff Member Administrator

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    Thanks Toto & Chris,
    Well folks I`ve been running some trains and dealing with some family matters as well and not really being very productive in the shed.
    I`ve taken a leap into some more building though and a bit of experimentation.
    The first experiment involved the corrugated aluminium foil I had been using on my footbridge. One day I want to build some Nissen huts, so I wanted to see if the corrugated material would allow itself to be rolled and curved.
    I selected a 32mm cardboard roll to attempt rolling the corrugations. The rolling was successful on this relatively small water tank sized diameter, therefore shaping the material to a Nissen hut (90mm) sized diameter will be a piece of cake!!!. The material springs back to about 40mm when using the 32mm roll, however you can factor in these properties when scratch building a model.
    So this is how it looks.

    [​IMG]

    [​IMG]

    [​IMG]

    Anyway......proved it will work so that one is parked in the grey matter for a future project.
    After that I`ve gone back to the railway cutting and bridge at the other end of the layout. I`ve lined one of the cutting walls with 3mm MDF covered with brick paper. Abutments have been drawn up in my drawing program and a test run is sitting under the bridge.

    [​IMG]

    [​IMG]

    I`m jumping from one thing to another trying ideas and so far so good, it`s all working. The other thing, as you can see from the photograph, is the plate girder bridge, which is a scratch build. It`s a work in progress and designing on the go. The basic girder was drawn up once again and printed out as a guide for the build. The design is stuck to 3mm MDF.
    The plate strengtheners are strips of cereal packet card with aluminium foil butted up to the edges to simulate the rivet connections to the plate.

    [​IMG]

    I`ve made myself a special tool for mass production rivet strips because in the past I have created them one at a time with a pointy tool. That method is painstaking and time consuming, so I had to come up with a better way to do it. I can now create a line of rivets, spaced at 1mm, and approx. 100mm long, in about 2 seconds.

    [​IMG]

    I am considering doing a Gormo`s Shed on the creation of the tool and the method which most likely will arrive this coming Friday.

    [​IMG]

    I think once the model is airbrushed the deception will be complete, however that`s a little way off yet.
    More as it happens
    http://www.click:tophat: Gormo
     
  3. paul_l

    paul_l Staff Member Administrator

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    The footbridge is a cracker

    And the abutments I'm sure will also be spot on.

    The corrugated nissen huts, look great, and a tighter radius, would allow shelters for pigs for a piggery.

    Paul
     
  4. Kimbo

    Kimbo Staff Member Moderator

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    Another cracker Gormo...I've added this to my "must use in future" list:thumbs:
     
  5. ed

    ed Full Member

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    Don't really know why, but I've got a thing about plate girder bridges [​IMG] ....................

    so I'm especially interested in what your up to with this one Gormo :thumbup:

    Just don't get me to start counting rivets :avatar:

    Ed
     
  6. gormo

    gormo Staff Member Administrator

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    Thanks Paul & Kimbo,

    OK Ed.....hang on mate....here we go.!!!!

    The bridge is not based on any particular prototype, but rather is a compilation of bridges I have seen. I have taken the view of what would I design to suit this site if I were a bridge engineer.

    Right or wrong doesn`t matter.....Rule 1 is invoked......artistic license is employed and building has commenced.

    The first side plate is ready for fitting but first needs the footpath glued into place. The bridge will have only one footpath. The top plate for the girder will be fitted once the plate is secured to the edge of the bridge.

    [​IMG]

    Rivet strips also fitted to the back of the plate. Strengtheners on the other side of the plate and girders underneath ensure the integrity of the bridge.

    [​IMG]

    [​IMG]

    My universal test dummy to give it some scale.

    [​IMG]

    And some traffic

    [​IMG]

    [​IMG]

    And finally the plate glued into position

    [​IMG]

    [​IMG]

    The plan is to build brick walls, at either end of the bridge, that will butt up to the tapered ends of the bridge plates. The footpath will be covered in a paving paper. The roadway will be made from Wet & Dry paper. The underneath of the bridge will have a series of girders matching the depth of the outer, lower girder you can see in the pic above.

    I feel enough detail can be added to confuse the eye into believing this is a model of a prototype.

    We`ll see...??????

    More as it happens.

    http://www.click:tophat:Gormo
     
  7. Toto

    Toto I'm best ignored Staff Member Founder Administrator

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    Nice Gormo,

    Looking forward to the tool " how to " ...... All expertly executed as usual. :thumbs:

    Cheers

    Toto
     
  8. Gary

    Gary Wants more time for modelling.... Staff Member Administrator

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    Looking good Gormo. :thumbs:

    Are you capping the top of the plates off, so the end profile likes like an I beam ??

    Cheers, Gary.
     
  9. gormo

    gormo Staff Member Administrator

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    Thanks Toto & Gary,
    Yes Gary the plates will be topped off. The plan is to add a strip of cereal box card first and then overlay that with a strip of aluminium foil which will have about four parallel rows of rivets along it`s length.
    I`ve added girders under the bridge today and got the underneath painted up. Mind you, it can barely be seen so why bother, but I suppose it will look good from a drivers eye view.
    The second plate is next on the agenda and then airbrush the top part of the bridge.
    More as it happens
    http://www.click:tophat:Gormo
     
  10. Gary

    Gary Wants more time for modelling.... Staff Member Administrator

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    gormo wrote:

    We will know it's there because we also know that at some stage there will be a Gormo Vision production called 'From The Driver's Seat' ! :thumbs:

    Cheers, Gary.
     
  11. paul_l

    paul_l Staff Member Administrator

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    Gary wrote:
    Gary you beat me to it :avatar:

    Paul
     
  12. Toto

    Toto I'm best ignored Staff Member Founder Administrator

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    And me, I've never known you to take a shortcut yet. ........ Proper job. :thumbs:

    Cheers

    Toto
     
  13. gormo

    gormo Staff Member Administrator

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    OK Guys......well I guess you`re right.....it is worth the effort especially when we get to the drivers eye view.
    Mind you, the underneath of the bridge will just flash past, but I guess ones mind will register the girders underneath the bridge and confirm " Ah yes....that looks right "
    http://www.click:tophat:Gormo
     
  14. paul_l

    paul_l Staff Member Administrator

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    You could always install a signal, just in the correct position to allow us all to appreciate the workmanship before it clears and the train can proceed

    Paul
     
  15. SMR CHRIS

    SMR CHRIS Staff Member Moderator

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    Great bridge build Gormo
    That one foil tray is going a long way
    Like the rolled corigated foil as well, could make a shelter for Ian's Goat wth that test piece.:avatar:
     
  16. gormo

    gormo Staff Member Administrator

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    It`s pretty basic under there Paul,
    Just some MDF with card attached to simulate I beams.....no rivet detail.....in fact...a deception!!
    http://www.click:tophat:Gormo
     
  17. gormo

    gormo Staff Member Administrator

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    Gormo Returns,
    Coming soon to a theatre near you!!!!!
    Anyhow I`m back in Sydney and trying to get my head around normal life and model railways once more. I have been away in Queensland holidaying on North Stradbroke Island. The island is accessed via a 45 min. trip on a vehicular ferry and consequently seems isolated from the worries and the woes of normal life.
    Island life is quiet, beautiful and serene. There are no traffic lights, only one policeman and the views from most areas are stunning. Our days consisted of sitting on the front verandah, of the house, with binoculars, a beer, dressed for comfort, not to impress, whilst watching whales spouting and breaching off the coast on their annual migration. We`ve had Kookaburras land on the front railing whilst we sat there, not two feet from us, and they were not phased by out presence. On occasion there were Kangaroos grazing on the front lawn of the house opposite us across the street.
    We`ve stood on a deserted beach at night and witnessed the full clarity of the night sky whilst below us there were little phosphorescent creatures in the sand......simply magical.
    Days spent wandering the pristine beaches and a bit of fishing too.....no luck.!!
    I could go on and on singing the praises of this magical place, however it`s time to come back down to Earth and settle into the grind once more, although at this stage it`s difficult.
    http://www.click:tophat:Gormo
     
  18. paul_l

    paul_l Staff Member Administrator

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    Welcome back - my hero, McGormo can go back into hiding http://www.click

    Glad you both had a good time, as you say back to the daily grind.

    Paul
     
  19. Toto

    Toto I'm best ignored Staff Member Founder Administrator

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    Sounds like a nice peaceful time was had. Good to get away from the rat race now and again.

    Welcome back Gormo.

    :thumbs:

    Cheers

    Toto
     
    Dublo likes this.
  20. ianvolvo46

    ianvolvo46 Staff Member Moderator

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    Whales.. Kookaburras... Phosphorescent creatures... Kangaroos... but no mention of Goats... what sort of Island is that ... :faint: ah well welcome back Gormo look forward to watching the latest movies ... ps your deputy did a fair dinkum job.

    Ian
     

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